If you’re selling perfume, phone accessories with lithium batteries, or even hand sanitizer, there’s a good chance you’re already shipping hazardous materials\u2014whether you realize it or not. HAZMAT compliance isn’t just a concern for businesses moving industrial chemicals. It touches a surprisingly wide range of everyday ecommerce products, and the consequences of getting it wrong range from delayed shipments to suspended accounts.<\/p>\n\n\n\n
Shipping HAZMAT compliantly protects your business from costly penalties, account suspensions, and shipment delays. It also keeps postal workers, carriers, and customers safe by ensuring regulated materials are properly identified, packaged, and labeled throughout the shipping process. Here’s what qualifies as HAZMAT, how to ship it the right way, and what upcoming USPS<\/a> changes mean for your business.<\/p>\n\n\n\n HAZMAT isn’t limited to industrial chemicals. Many common ecommerce products fall under USPS HAZMAT shipping regulations.<\/p>\n\n\n\n Here are a few examples of everyday items that may be regulated:<\/p>\n\n\n\n Hazardous materials are organized into nine official classes. These examples illustrate what falls into each class, but not all items can be mailed via USPS. Always check the USPS HAZMAT Shipping Safety Hub<\/a> and Publication 52<\/a> for mailability before shipping. Pay special attention to Class 3 and Class 9 below, which are two of the most common ecommerce-related HAZMAT classes.<\/p>\n\n\n\n Class 1: Explosives<\/strong><\/p>\n\n\n\n Materials capable of producing a sudden expansion of gas and heat. Examples: fireworks, sparklers, ammunition, safety fuses, model rocket engines, and emergency flares. According to USPS regulations, the vast majority of Class 1 items are strictly prohibited.<\/p>\n\n\n\n Class 2: Gases<\/strong><\/p>\n\n\n\n Compressed, liquefied, or dissolved gases. Examples: aerosol sprays (hairspray, spray paint, deodorant), shaving cream, compressed air dusters, propane camping cylinders, and fire extinguishers.<\/p>\n\n\n\n Class 3: Flammable liquids<\/strong><\/p>\n\n\n\n Liquids that give off flammable vapors at relatively low temperatures. Examples: perfumes, colognes, nail polish, rubbing alcohol, hand sanitizers, paint thinner, adhesives, and alcohol-based astringents. This is one of the most common ecommerce HAZMAT classes.<\/p>\n\n\n\n Class 4: Flammable solids<\/strong><\/p>\n\n\n\n Solid materials that are easily ignited or can spontaneously combust. Examples: safety matches (strike-anywhere matches are generally prohibited), camphor, magnesium metal, and certain camping fire starters.<\/p>\n\n\n\n Class 5: Oxidizers and organic peroxides<\/strong><\/p>\n\n\n\n Materials that yield oxygen readily to stimulate burning. Examples: hair bleaching powders, pool chemicals (chlorine tablets), concentrated hydrogen peroxide, and certain fertilizers.<\/p>\n\n\n\n Class 6: Toxic and infectious substances<\/strong><\/p>\n\n\n\n Materials known to be toxic to humans, biological materials containing pathogens, or other items that are highly regulated or restricted. Examples: pesticides, rodent poisons, some agricultural chemicals, and biological lab samples.<\/p>\n\n\n\n Class 7: Radioactive materials<\/strong><\/p>\n\n\n\n Materials that emit radiation. Examples: household smoke detectors (many contain trace amounts of Americium-241), certain medical isotopes, and antique watches or compasses with luminous radium dials.<\/p>\n\n\n\n Class 8: Corrosives<\/strong><\/p>\n\n\n\n Liquids or solids that cause severe damage to human skin or corrode metals. Examples: liquid bleach, heavy-duty drain cleaners, wet-cell car batteries, rust removers, and industrial acids.<\/p>\n\n\n\n Class 9: Miscellaneous dangerous goods<\/strong><\/p>\n\n\n\n Materials that present a transport hazard but don’t fit into other classes. Examples: lithium-ion batteries (standalone power banks or those inside laptops, phones, and toys), dry ice, strongly magnetized materials, self-inflating life rafts, certain first-aid kits, and other items frequently shipped by ecommerce companies. This is one of the most common ecommerce HAZMAT classes.<\/p>\n\n\n\n The common thread? These products contain ingredients or components that can be flammable, corrosive, pressurized, or otherwise hazardous during transport. And even if the consumer-facing product seems harmless on a store shelf, it can pose real risks if it’s not properly packaged and declared.<\/p>\n\n\n\n Regardless of which carrier you’re using, HAZMAT compliance follows a consistent logic: identify the material, confirm it can be shipped, package it correctly, and verify both the physical box and the digital label reflect what’s inside. Here’s how that breaks down with USPS.<\/p>\n\n\n\n Step 1: Identify your product via the Safety Data Sheet (SDS)<\/strong><\/p>\n\n\n\n Every chemical or hazardous product has a standardized SDS, typically available on the manufacturer’s website. Search for the manufacturer name + product name + SDS<\/a>. Locate Section 14 (Transport Information) of the SDS, find the UN Number (United Nations) or NA Number (North American), and the proper shipping name (e.g., UN1266 for perfumery products).<\/p>\n\n\n\n Step 2: Verify mailability with the USPS HAZMAT Tool and Publication 52<\/strong><\/p>\n\n\n\n Enter the UN\/NA number into the USPS HAZMAT Tool<\/a> or check Publication 52<\/a>, Appendix A. The tool confirms whether the item can be mailed, whether it’s restricted to surface transport only (e.g., USPS Ground Advantage\u2122) versus air transport (Priority Mail<\/a>\u00ae), and what packaging instructions apply. Shipping a ground-only item via air isn’t a paperwork issue\u2014it’s a serious safety violation<\/p>\n\n\n\n Step 3: Make sure your item can be shipped<\/strong><\/p>\n\n\n\n According to its guidelines, USPS does not carry all of the types of HAZMAT shipped in the U.S. Strictly prohibited items include those with visible liquid mercury, certain explosives (Division 1.4, 1.5, 1.6), poisonous or toxic gases (Division 2.3), spontaneously combustible solids, and materials that are dangerous when wet (Division 4.3). If your product falls into a prohibited category, you’ll need to explore alternative carriers.<\/p>\n\n\n\n Step 4: Follow three-layer packaging<\/a> and quantity limits<\/strong><\/p>\n\n\n\n USPS generally only accepts limited quantities (consumer-sized amounts). The three-layer method includes:<\/p>\n\n\n\n Step 5: Apply physical markings to the box<\/strong><\/p>\n\n\n\n Packages must display the correct Department of Transportation (DOT) warning labels, usually the black-and-white “Limited Quantity” diamond mark for ecommerce and small business shippers. Ground-restricted items must be marked “Surface Transportation Only” or “Surface Mail Only.” If reusing a box with old HAZMAT markings, those markings must be completely covered or removed if the new shipment doesn’t contain those materials.<\/p>\n\n\n\n Step 6: Handle digital compliance<\/strong><\/p>\n\n\n\n The shipping label<\/a> must include the correct Service Type Codes (STC) and Extra Service Codes (ESC) so USPS systems recognize the package as HAZMAT.<\/p>\n\n\n\n For a more detailed walk-through, view USPS\u2019s HAZMAT shipping tutorial<\/a>.<\/p>\n\n\n\n The stakes for non-compliance aren’t hypothetical. Failing to declare or incorrectly labeling HAZMAT can lead to a carrier suspending your account or API<\/a> access\u2014halting your ability to ship anything, not just hazardous materials. Non-compliant packages may be delayed, returned to sender, or destroyed without a refund. And every one of those outcomes translates to a customer who didn’t get their order, a negative review, or lost repeat business.<\/p>\n\n\n\n Starting July 12, 2026, USPS has announced that it plans to introduce new HAZMAT handling fees and noncompliance penalties for shippers<\/a>.<\/p>\n\n\n\n HAZMAT handling fee<\/strong>:<\/p>\n\n\n\n A new per-piece surcharge applied at the time of mailing for packages containing hazardous materials. It applies to Priority Mail Express, Priority Mail, and Ground Advantage.<\/p>\n\n\n\n USPS has not officially announced the exact dollar amount for these handling fees yet.<\/p>\n\n\n\n HAZMAT noncompliance fee:<\/strong><\/p>\n\n\n\n A monthly penalty assessed on commercial packages that fail to comply with USPS HAZMAT shipping regulations\u2014whether due to missing or incorrect STC\/ESC codes, missing physical label markings, or attempting to ship unapproved items. There is no threshold or grace period. The fee is charged on every non-compliant package.<\/p>\n\n\n\n USPS has not officially announced the exact dollar amount for these noncompliance fees yet.<\/p>\n\n\n\n This blog post will be updated with more information as it becomes available from USPS.<\/p>\n\n\n\n Whether you’re shipping a handful of candles with flammable wax or thousands of battery-powered devices a month, HAZMAT compliance is part of running a responsible ecommerce operation. With a well-defined workflow, maintaining compliance can become a more manageable part of your operations.<\/p>\n\n\n\n ShipStation helps streamline HAZMAT logistics by housing dangerous goods and standard orders in one place. While USPS Ground Advantage\u2122 is available by default for USPS HAZMAT shipping through ShipStation, this integration<\/a> also supports Priority Mail\u00ae and Priority Mail Express\u00ae for shippers who have obtained USPS authorization.<\/p>\n\n\n\nWhat qualifies as HAZMAT<\/h2>\n\n\n\n
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Best practices for compliantly shipping HAZMAT<\/h2>\n\n\n\n
6 steps to help you ship HAZMAT through USPS:<\/h3>\n\n\n\n
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What happens when you get HAZMAT shipping wrong<\/h2>\n\n\n\n
Update: July 2026 USPS HAZMAT fee changes<\/h2>\n\n\n\n
How ShipStation helps with HAZMAT shipping for ecommerce<\/h2>\n\n\n\n