Shipping a pallet of bottled beverages or a truckload of packaged foods might seem straightforward. But weight, packaging, delivery requirements, and transportation conditions can all affect what businesses pay. And when margins are tight, even small shipping mistakes can become expensive problems. 

Shipping costs aren’t always easy to predict. An unexpected LTL freight charge, damaged pallet, or missed delivery can quickly increase expenses. For businesses shipping perishable products, delays and temperature problems can also lead to spoiled goods and lost sales. 

Fortunately, many of these problems are preventable. Better planning, accurate shipment details, and the right carrier services can help businesses control costs and avoid unnecessary expenses. Here’s a look at seven common food and beverage shipping mistakes and how to prevent them. 

Why food and beverage transportation costs are hard to control 

Food and beverage logistics presents challenges that many other industries don’t face. Products may be fragile, heavy, perishable, or sensitive to temperature changes. Some shipments need special equipment. Others can move through standard parcel and less-than-truckload (LTL) carrier networks. 

These differences make planning important. A pallet of canned drinks has different shipping needs than frozen ingredients. Both need reliable transportation, but they may require different packaging, handling, and carrier services. 

For businesses managing F&B logistics, the total cost of shipping can include much more than the original freight rate. 

Cost category Potential expenses
Transportation Carrier rates, fuel, and service selection
Packaging Pallets, protective materials, and handling
Product protection Temperature controls and freeze protection
Extra charges Accessorials, reweighs, and reclassification
Delivery issues Missed appointments, delays, and redelivery
Product losses Damage, spoilage, returns, and claims

Knowing where these costs come from is the first step toward reducing them. 

7 food and beverage transportation mistakes that increase shipping costs 

High shipping costs don’t always start with expensive carrier rates. Some develop after a shipment leaves your facility. Others result from poor packaging, incorrect information, or missed delivery requirements. 

Here are seven mistakes that can increase food and beverage transportation expenses. 

1. Choosing the wrong shipping service 

Not every food and beverage shipment needs the same service. Still, businesses sometimes use familiar shipping methods instead of comparing their options. 

For example, shipping several pallets of shelf-stable snacks as separate parcel shipments could cost more than LTL freight shipping. Paying for expedited delivery when standard service would work can also increase expenses. 

How to avoid this mistake 

Review each shipment’s size, weight, destination, delivery needs, and product requirements. 

  • Parcel shipping: Often works well for smaller orders, individual boxes, and direct-to-consumer deliveries. 
  • LTL shipping: Can be a good choice for eligible palletized shipments that don’t need a full trailer. 
  • Specialized freight: May be needed for refrigerated, frozen, or other products that require special handling. 

Comparing shipping services helps you find the right balance between cost, product protection, and delivery speed. 

2. Overlooking freight classification and dimensions 

One common food and beverage shipping mistake is providing inaccurate shipment details when requesting an LTL quote. Incorrect weights, dimensions, or freight classes can lead to unexpected charges when the carrier verifies the shipment. 

Food and beverage products vary in weight and size. Canned goods and bottled drinks are typically heavy for their size, while packaged snacks may be lighter but take up more space. This difference affects freight density, which measures a shipment’s weight relative to its size. 

Freight density can help determine freight class, which affects LTL freight rates. However, not every product is classified by density alone. The National Motor Freight Classification (NMFC) system establishes classification rules for different commodities, including those with special handling requirements. 

How to avoid this mistake 

Before booking LTL freight: 

  • Measure the entire pallet, including packaging and overhang. 
  • Record the total weight, including the pallet. 
  • Confirm the correct NMFC item and freight class. 
  • Check for special handling requirements. 
  • Verify details before preparing the bill of lading (BOL). 

Accurate information helps prevent reweighs, reclassification charges, and billing disputes. 

3. Choosing temperature protection that doesn’t match your products 

Temperature protection matters for many food and beverage products. But not every shipment needs the same level of protection. Some products must stay within a set temperature range. Others can travel in dry freight trailers but may need protection from freezing during winter. Choosing the wrong service can increase costs or put products at risk. 

Approach What it does Common use
Standard dry LTL Moves freight without active temperature control Eligible shelf-stable products
Protect from freeze Helps prevent freezing under specific service conditions Freeze-sensitive products
Temperature-controlled transportation Maintains required temperatures Products needing temperature control
Cold chain logistics Manages temperatures during shipping and storage Perishable supply chains

How to avoid this mistake 

Review product needs, seasonal weather, transit times, and carrier services before booking. Protect-from-freeze services aren’t the same as refrigeration. They may also have seasonal limits and special conditions. 

If your products need temperature control for food safety, make sure the transportation service can meet those requirements. Businesses using temperature-controlled logistics should also check how temperatures are monitored and what happens if they fall outside the required range. 

The goal is to avoid paying for services you don’t need while keeping products safe. 

4. Ignoring accessorial fees until the invoice arrives 

One common mistake is choosing an LTL freight quote without accounting for additional services and fees. Carriers may charge extra for services called accessorials, such as liftgate delivery, inside delivery, or limited-access locations. Some charges are unavoidable, but others can result from missing shipment details or poor planning.  

These fees can turn an attractive initial quote into a much higher final bill. Food and beverage businesses often ship to warehouses, grocery stores, and restaurants. Each location may have different receiving requirements. 

Accessorial Why it may apply
Liftgate No suitable loading equipment
Limited access Location meets carrier restrictions
Appointment delivery Scheduled delivery required
Inside delivery Freight moved beyond the normal delivery point
Redelivery Another delivery attempt needed
Detention Loading or unloading takes too long

How to avoid this mistake 

Check receiving hours, loading equipment, delivery appointments, and access restrictions before requesting a quote. Include required services when booking. Review invoices for repeated fees that could point to problems with your shipping process. 

5. Using packaging that increases damage and costs 

Packaging affects more than product protection. It also impacts pallet stability, shipping space, and handling. Food and beverage shipments face several risks. Glass containers can break, cartons may collapse, and poorly secured pallets can shift during transportation. Damage can lead to claims, replacement shipments, lost inventory, and unhappy customers. 

How to avoid this mistake 

Use packaging that fits your products and shipping conditions. Here’s your food and beverage LTL packaging checklist: 

  • Choose pallets that can support the shipment’s weight. 
  • Stack cartons to spread weight evenly. 
  • Secure freight with wrap or other suitable restraints. 
  • Protect fragile products with cushioning or dividers. 
  • Avoid pallet overhang whenever possible. 
  • Follow carrier and food safety packaging requirements. 

Also consider humidity, condensation, and temperature changes when needed. Good packaging helps protect products while reducing wasted space and materials. 

6. Failing to coordinate shipping schedules with receiving requirements 

A shipment can leave your facility on time and still become an expensive delivery problem. Many food and beverage customers have strict receiving rules. Distribution centers, grocery stores, and restaurants may require appointments or accept deliveries only during certain hours. 

Missed appointments and failed deliveries can lead to extra charges. Delays may also shorten the remaining shelf life of perishable products. 

How to avoid this mistake 

Confirm delivery windows, transit times, and appointment requirements before booking. Allow extra time during busy shipping periods. Let customers know about possible delays as early as you can. Standard LTL transit times are usually estimates, so check service commitments when deadlines matter. 

7. Ignoring shipping data that could reveal hidden costs 

Failing to review shipping data can cause food and beverage businesses to overlook unnecessary costs and opportunities for improvement. Every shipment generates valuable information, but that data offers little value if no one analyzes it. Without regularly reviewing freight spending and performance, businesses may miss expensive shipping lanes, recurring carrier charges, or delivery problems that increase costs over time. 

How to avoid this mistake 

Track a few important transportation key performance indicators (KPIs). 

KPI What it shows
Average LTL cost per shipment Changes in freight spending
Cost per pound or pallet Shipping efficiency for comparable shipments
On-time delivery rate Carrier reliability
Accessorial charges Repeated extra fees
Damage and claims rate Product protection issues
Quote-to-invoice variance Differences between quoted and final costs


Compare these results by carrier, shipping lane, or product type. For example, a carrier with a lower rate may cost more overall if its shipments often lead to damage or extra fees. 

How to reduce LTL freight costs without sacrificing product quality 

Fixing individual mistakes is important. But you can often save more by improving your entire shipping strategy. That means reviewing how you package, schedule, book, and track orders. 

Build a consistent shipping process 

A standard process can reduce errors and make shipping costs easier to manage. Here’s a five-step LTL shipping workflow you can follow: 

  • Evaluate: Check shipment size, product needs, and delivery requirements. 
  • Compare: Review available carriers, rates, and services. 
  • Prepare: Verify packaging, documents, and shipment details. 
  • Coordinate: Confirm pickup and delivery requirements. 
  • Review: Track shipments, check invoices, and look for problems. 

A consistent workflow also helps employees follow the same steps as shipping volumes grow. 

How ShipStation supports food and beverage shipping 

For businesses shipping shelf-stable foods, packaged beverages, and other eligible products, managing parcel and LTL freight efficiently can help control costs. 

ShipStation brings parcel and LTL shipping together in one platform. This makes it easier to handle everyday shipping tasks without switching between separate systems for these supported shipments. 

  • Simplify freight documentation: Generate BOLs and pallet labels for eligible LTL shipments. 

These tools can help food and beverage businesses reduce manual work and make better shipping decisions. ShipStation’s native LTL workflow doesn’t replace refrigerated transportation or full cold chain management. Businesses with special requirements should work with providers that offer those services. 

Frequently asked questions about food and beverage transportation 

Yes. LTL shipping can work well for eligible palletized food and beverage products that don’t need a full trailer. Carriers must meet the products’ handling, sanitation, and temperature needs.
Combining compatible shipments can reduce the number of deliveries and improve efficiency. However, businesses must consider delivery schedules, product compatibility, and handling needs before consolidating orders.
Cold chain logistics maintains required temperatures during the movement and storage of sensitive products. Temperature-controlled logistics is a broader term for managing temperatures during shipping, storage, and handling.
Protect-from-freeze services may help products that could be damaged by freezing but don’t need constant refrigeration. Service availability and protection levels vary, so check with your transportation provider.
Useful KPIs include shipping cost per shipment, on-time delivery, damage rates, accessorial fees, and invoice accuracy. For temperature-sensitive products, also track temperature problems and spoilage rates.

Make food and beverage transportation more cost-effective with ShipStation 

Unexpected accessorial fees, incorrect freight classes, and poor shipping choices can increase transportation costs. But reducing these expenses doesn’t have to mean putting product quality or delivery reliability at risk. Better planning and more accurate shipment details can make a difference. 

ShipStation helps food and beverage businesses manage eligible parcel and LTL shipping in one platform. With access to more than 50 LTL carriers, freight documents, and shipment tracking, teams can compare options, reduce manual work, and make better transportation decisions. 

Ready to take control of your shipping costs? Explore ShipStation’s LTL shipping solutions or start your free trial today.  

Dustin Coleman
Dustin Coleman
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